Part I: Making a lace hat
The first part of this tutorial is about making a lace hat using milliner Patricia Underwood’s Vogue pattern (V8891). I made version D – a small-brimmed hat – and trimmed it with Petersham ribbon.
(Available at britexfabrics.com and / or at the Britex Fabrics brick-and-mortar store in San Francisco)
The lace, tulle and millinery wire can all be purchased at Britex Fabrics. I chose a navy lace because it’s versatile and can go with a dress or jeans. But this lace has some stretch to it and the tulle has no stretch, which is not ideal but I didn’t really have any problems sewing them together. The tulle is a contrasting color so you can see the lace. If you get a matching color, the lace will just blend in and you won’t see the design of the lace.
I’ll be using a couple of hat terms: 1. The crown, the part of a hat that covers the head. 2. The brim, which attaches to the crown. Brims can be small like the version D or wide, such as version E of this pattern. The millinery wire is inserted in the edge of the brim and that’s what makes it stand out from the crown.
There are only three pattern pieces for this hat – two pieces make up the crown and then there’s the brim. The tulle is the lining and interfacing for this hat. Because tulle is semi-transparent and not very stiff, the pattern has you cut each two of each pattern piece. I traced size L rather than cutting out the pattern pieces. This means that if I want to make a hat for a friend with a smaller head, I can trace that size from the original pattern pieces.
You can use pins or pattern weights to hold the pattern pieces in place. This is a synthetic lace so I wasn’t worried about the pins damaging the lace. If you use a delicate lace, you probably want to use pattern weights.
I used scissors to cut this piece because I have more control on the curve.
And here’s the side of the crown – cut on the fold.
The brim is also cut on the fold. I used pattern weights on these two pieces and cut them with my rotary cutter. The curve of these pattern pieces is easier to handle with a rotary cutter. You can use scissors or a rotary cutter to cut lace; it all depends on your personal preference and what you need to cut.
I cut two pieces of the three pattern pieces from the tulle. For the crown, one piece of tulle acts as the interfacing and the other is the lining. The brim uses both pieces of tulle on the inside.
Warning: There’s a LOT of pinning and basting for this pattern. You pin the tulle pattern piece to the lace piece for the crown (top and side) and baste them together before you sew. You pin and baste each pattern piece together. I used a safety pin to mark the center front of the crown. The seam is in the center back.
I used a universal Schmetz needle 70/10 and a stitch length of 2. I didn’t have any experience machine sewing lace – only hand sewing it – but this was easy to sew. I didn’t use a special needle and it was fine.
I won’t go into every step because you can just follow the pattern instructions. But there was one part that was tricky to figure out, even with the instructions. After you’ve stitched the crown together and sewn the tulle lining (steps 1-8), you pin the lining of the crown to the lace crown wrong sides together. It looks like this.
The you turn it right side out and you’re ready to attach the brim.
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